Custom Injection Moulding

Tapi Plastics operates state-of-the-art injection moulding equipment capable of producing high-precision plastic components with exceptional consistency. Our Durban facility features machinery from 50-tonne to 500-tonne clamping force, handling everything from small precision parts to large industrial components.

Shot Weight

50g to 5kg per cycle

Tolerances

±0.05mm precision

Cycle Times

15 to 120 seconds

Cavities

Single to 32-cavity moulds

  • Multi-shot and overmoulding for complex assemblies
  • Insert moulding for metal-plastic integration
  • Hot runner systems for reduced material waste
  • Gas-assisted injection for thick-walled parts
  • In-mould decoration and labeling (IML)
  • Micro-moulding for precision small components

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Tool Design & Manufacturing

Our in-house tool room is equipped with precision CNC machining centres, EDM equipment, and skilled toolmakers with decades of combined experience. We design and manufacture injection moulds from concept through to production-ready tooling, ensuring optimal part quality and manufacturing efficiency.

  • CAD/CAM mould design using SolidWorks and Mastercam
  • Rapid prototype moulds for concept validation
  • High-volume, multi-cavity production moulds
  • Engineering changes and cavity adjustments
  • Preventive maintenance and emergency repairs
  • Reverse engineering from existing parts or samples
Mould Types

Two-plate, three-plate, hot runner, family moulds

Machining Accuracy

±0.01mm precision CNC

Lead Time

4–12 weeks depending on complexity

Tool Life

500,000+ cycles for production moulds

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Design for Manufacturing

Our engineering team works collaboratively with clients to optimise part design for manufacturability. Early DFM analysis identifies potential issues before tooling begins — reducing revisions, preventing defects, and lowering total production cost.

  • DFM analysis to identify potential manufacturing issues
  • Wall thickness optimisation for material savings
  • Draft angle recommendations for easy part ejection
  • Gate location optimisation for aesthetics and structure
  • Cooling channel design for uniform temperature distribution
  • Mould flow analysis to predict and prevent defects

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Quality Assurance & Testing

Quality is embedded in every stage of our manufacturing process. Our ISO-compliant quality management system ensures that every component meets exact specifications through rigorous inspection and testing protocols.

  • First Article Inspection (FAI) for initial production samples
  • In-process inspection with regular sampling
  • CMM dimensional analysis for complex geometries
  • Material verification and certification tracking
  • Surface finish analysis and appearance evaluation
  • Full batch and lot number traceability

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Prototyping & Development

Transform your concepts into reality with our comprehensive prototyping services. We support product development from initial design consultation through pilot production, helping you refine designs and validate manufacturing processes before committing to full-scale production.

1
Consultation

Design review & requirements

2
Design

CAD modelling & DFM

3
Prototype

Rapid tooling & samples

4
Testing

Validation & refinement

5
Production

Full-scale manufacturing

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Production & Manufacturing

Our Durban facility is equipped for scalable, high-volume production with consistent quality across millions of parts. Multi-shift operations, automated systems, and robust process controls ensure on-time delivery without compromising precision.

Annual Volume

1,000 to 10,000,000+ parts

Lead Times

2–4 weeks for repeat orders

Flexibility

Rapid response to demand changes

Consistency

Cpk > 1.33 for critical dimensions

  • Multiple machines running 24/7 operations
  • Robotic part removal and automated inspection
  • Real-time monitoring and statistical process control
  • JIT delivery and consignment stock options
  • Demand forecasting and capacity planning
  • Performance reporting and continuous improvement

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Material Selection & Optimisation

Choosing the right material is critical to product performance, cost-effectiveness, and manufacturing success. Our materials engineering expertise helps you select optimal resins based on your application requirements, environmental conditions, and budget constraints.

  • Application-specific material recommendations
  • Material property comparison and analysis
  • Cost-performance optimisation
  • Regulatory compliance guidance (FDA, RoHS, REACH)
  • Colour matching and custom compounding
  • Sustainability and recycled content options

We process a wide range of thermoplastics including PP, PE, ABS, polycarbonate, nylon, TPE/TPU, engineering resins, and recycled materials. Visit our Materials section for detailed material comparison guides.

Discuss Your Project Requirements

Our technical team is ready to help you select the right services and solutions for your injection moulding needs.

Request a Quote Call +27 31 207 8910